![]() |
ENGINEERING SOLUTIONS: A SUCCESS STORY Page 1 2 One of our customers came to us with a problem: Their wooden product displays were expensive, heavy, and slow to produce, while the quantities needed were rising. Our design expertise enabled us to produce a very attractive and manufacturable vacuum formed display that is lightweight and much less expensive; and with production rates that are able to supply the quantities needed. This success story is a good example of the benefits of prototyping. With concerns of fit, form and function, an inexpensive wooden tool was built to first prove the design, with great success.
Page 1 2 Click on Plastics or Rubber for detailed information about plastics and rubber processes. |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|
PLASTICS
Helping solve your dilemma is our core competency. The marriage of your part requirements to the right process is critical. Utilizing our access to a vast array of plastics choices will help your company succeed. Click for an extensive discussion of plastics processes.
|
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|
RUBBER
We understand the properties of the various compounds and processes to make quality parts at competitive prices. We are ready to assist you in your design decisions and to source rubber components that will to contribute to your success in a competitive business environment. Click for an extensive discussion of rubber processes. | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| © 2005-2008 Stern Industries, Inc. • 7756 College Road, Baxter, MN 56425 • 1.218.828.5076 • 1.888.828.1020 | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Like injection and transfer, compression molded rubber parts and components are used in a variety of markets and applications. Some of these parts have a metallic insert that have the rubber bonded to a metallic insert that adds dimensional stability to the friction, sealing, or flexibility of the rubber surface. Compression lends itself well to small production runs and prototyping.
Compression molds and equipment are generally simpler in design and less expensive that those for either injection or transfer and have correspondingly lower overheads. Because the rubber preform is at ambient temperature when placed in the mold and sees less work on and flow of the material and than injection and transfer molding, the compression process generally requires longer time in the heated mold for complete crosslinking to occur. It is therefore slower and best suitable for smaller parts, lower volume production quantities and prototyping.
Most rubber compounds can be compression molded without process difficulty or special consideration. The end usage determines the design requirements and when an existing formula is not available that meets the design criteria, the chemist develops a compound to do so.